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HDPE Pin Insulator
Brand: WISHPOWER
Catalog ID: HDPE
Standard: IEC 60273, ANSI C29.2, ASTM G154
Features: Our insulators feature high-density polyethylene (HDPE) cores and weather-resistant polymer sheds, providing exceptional durability and electrical insulation
Flashover protection, Lightweight, Durable, High-strength, Weather-resistant, Low-maintenance, High-voltage
Color: Red, Grey, Blue, Yellow, Other
The product's dimension, characteristics, connection method, and shed color can be designed and manufactured according to the customer's specific requirements.
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DESCRIPTION

Product Specifications

Material:

Core High-density polyethylene

Electrical Properties:

Voltage Rating 4 / 6 / 10 / 15 / 20 / 22 / 25 / 33 / 35 kV
Dielectric Strength 25 kV/mm
Creepage Distance 600 mm

Mechanical Properties:

Tensile Strength 10 kN
Compressive Strength 8 kN
Torsional Strength 6 Nm

Environmental Resistance:

UV Resistance: ASTM G154
Pollution Class Heavy
Temperature Range -40°F to +140°F (-40°C to +60°C)

The table above is just one of our product parameters. If you want more information, please get in touch with info@wishpower.net or download the file below.

 

What is the HDPE Pin Insulator?

HDPE Pin Insulator is a kind of electrical insulator product applied to an overhead power distribution line to fix the conductor to its supporting phase conductor hardware. This insulator is produced using High-Density Polyethylene (HDPE), thereby offering considerable advantages such as great clad, lightweight, high mechanical strength, and durability in addition to offering resistance to UV radiation, moisture, and chemicals. The material used in this HDPE has excellent mechanical properties – the ability to stretch, compress, and otherwise deform without cracking or breaking under load or during installation. Its resourceful use in different weather conditions which include very high or low temperatures makes it the best option when it comes to protection of the electrical distribution network. Conversely, the designs of the pin make installation and maintenance quite convenient making it ideal for both urban and rural power systems.

 

 

Features

  1. Material Flexibility:

What makes this insulator even better is that it is made using High-Density Polyethylene (HDPE) to make it flexible and not as brittle as the normal insulators making it easier to handle and install the insulator.

  1. Lightweight:

They weigh much less than their counterparts which makes them more portable during installation and thus, more economical to fix because of less need for labor and installation.

  1. Environmental Resistance:

HDPE insulator has a longer-lasting ability and is resistant to environmental factors such as ultraviolet radiation, moisture, chemicals, and pollutants enabling it to be used in outdoor settings.

  1. Non-Conductive Properties:

In contrast to some of the other materials, HDPE will not absorb water which makes it provide insulation even in rather a damp environment and decreases the chances of electric leakage.

  1. Cost-Effectiveness:

Since HDPE are cheaper to manufacture, they may be more cost-effective in terms of power distribution while still providing quality products.

  1. Impact Resistance:

The inherent high density and high molecular weight of HDPE deliver better impact resistance at the same level of impact which means that these insulators are less likely to crack or shatter when loaded by mechanical stress such as from falling objects or wind-borne debris.

 

Benefits

  1. Enhanced Safety:

The design of this pin insulator enables it to be flexible and can resist impact hence reducing chances of breakages and electric-related dangers to the maintenance personnel and the public at large.

  1. Extended Service Life:

Since it cannot be affected by such factors as UV radiation or moisture, it lasts longer and therefore needs to be replaced less frequently with the associated low cost of maintaining it over a longer period.

  1. Improved Reliability:

It does not conduct electricity thus reducing the chances of leakage, and it demonstrates stable performance in terms of insulation regardless of the prevailing weather conditions thus enhancing the stability of the electricity supply needed to reduce the chances of power blackouts and system collapses.

  1. Ease of Handling:

Their lightweight nature makes them easier to handle and install, which can streamline construction and maintenance processes and reduce the risk of injury during these tasks.

  1. Cost Savings:

The material costs less than the acknowledgment material and is easy to handle, which in turn caused overall low costs in both procurement and installation, electrical utilities realized more money savings when they adopted HDPE.

  1. Environmental Impact:

Non-recyclable materials have negative effects on the environment while HDPE is recyclable, meaning it has enhancement in the efforts towards sustainability measures.

 

 

Application

  1. Urban Power Distribution:

In power distribution, it is used mostly in cities where its lightweight and high strength enables it to support overhead conductors in highly-density urban areas.

  1. Rural Electrification:

In rural regions, it is employed to span the power lines over large distances. They can also protect against environmental conditions therefore providing a reliability of service in obscure less managed or worse environments.

  1. Renewable Energy Sites:

They are used in wind and solar power generation to protect and provide a noiseless interface between the electric wiring from turbines or PV panels to boost stations and withstand the vagaries of weather.

  1. Industrial Facilities:

HDPE disc pin insulator is a special type of insulator that is used in the industrial power distribution system where electrical connection especially in factories and processing centers is realized. This makes them withstand Industrial stresses hence its consistent operation.

 

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